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Industry News

6/2/2022 -

XLCC, a new HVDC, renewable energy-focused business in the U.K., has completed the concept design of an advanced, first-of-a-kind cable laying (CL) vessel—the XLCC CLV—to be delivered in the first half of 2025.

A press release said that the planned delivery of the XLCC CLV will support the Morocco, a U.K. power project that will require the delivery of four 3,800-km subsea HVDC cables from a wind and solar generation site in Morocco to the U.K. “Our vessel will be, on delivery, the most sophisticated, capable and green cable layer in the world,” said Alan Mathers, XLCC Director comments. “With this capability, we will be able to deliver on increasing demands globally for HVDC cable deployment and fill a current and future void in the market.”

In close collaboration with Salt Ship Design, the team has started the development of the basic design of the vessel while working towards the selection of a successful yard. The vessel design is being developed from basic design stage in 3D engineering software for best definition of steel structures and interiors arrangement. Operational aspects of the cable handling have been studied in close collaboration with MAATS Tech and Global Marine.

Asked by WJI what specifically will make the XLCC CLV the most advanced cable-laying ship ever, the company provided the below comments.

“Cable capacity is approximately double the largest CLVs in the present market. In laying significantly more cable per round trip, corresponding savings can be found in transit, time, and emissions. The speed of the loading the cable is significantly improved when compared to the industry standard. Cable loading has been aligned with production facilities, resulting in major time savings spent at harbor.

“The DC lay has been optimized with the two carousels below deck of the same capacity each. The vessel speed in transit is improved and optimized both for loaded condition and for returning to port empty. Transit speed loaded is approximately 15 knots, 16 knots returning to port.

“Unique to XLCC’s CLV is a hangar length of approximately 110 m. The vessel design, with its superstructure, is more aftship than typical, with the continuous hangar area in the vessel length above the carousels. The CLV will be prepared for future fuels (LOHC and methanol) with zero to low emission. Preparations for two alternative fuels in addition to MGO gives flexibility and ability to meet zero-emission operations in the future.”

Oman Australia Cable nears final step with completion of last cable landing

Last modified on June 2, 2022

6/2/2022 -

China’s ZTT Submarine Cable & System (ZTT) has completed the factory acceptance test and cable load out of 60 km of 230 kV subsea cable for the Negros-Panay interconnector project in the Philippines.

At its website, the company reports that it has delivered the marine survey, design, supply, and lay-off of three submarine XLPE cables for the interconnection project. The order, for 2021, includes engineering, procurement, commissioning and installation (EPCI).

The delivery and project execution is on time, and in accordance with the contract schedule. ZTT will commission the whole cable system. That includes associated accessories, such as load prediction systems and other equipment, from Panay Island to Negros Island. The system includes associated accessories such as load prediction systems and other equipment.

The interconnector, a three-stage project developed by the National Grid Corporation of the Philippines (NGCP), will interconnect the islands of Cebu, Negros and Panay, as part of the plan to strengthen the overall Philippines power transmission network.

Stage one presents the submarine cable component that increases the transfer capacity of the existing corridor between Negros and Panay islands. Stages two and three of the Cebu-Negros-Panay interconnection project are to establish a 230 kV backbone to accommodate the transmission of excess power from Panay and Negros towards the rest of Visayas.

Last modified on June 2, 2022

6/2/2022 -

NKT reports that it has completed connecting the power cable system that links the Hornsea 2 offshore wind farm to shore in what will be, when fully operational later this year, the world’s largest such energy producer.

A press release said that the Hornsea 2 system, which has capacity of 1.3 GW, required 196 km of 220 kV HVAC. Located 89 km off the English east coast, the wind farm has 165 8 MW turbines. The site was described as “a key to the transition to renewable energy in the U.K.,” designed to provide power to more than 1.3 million households when fully operational. The Hornsea claim to the world’s largest operating offshore wind
farm, will see it take the title from the current holder, Hornsea 1.

The power cables for Hornsea 2 were manufactured at the NKT factory in Karlskrona, Sweden, which runs on 100% green electricity minimizing the carbon footprint of the cable system. As part of the environmental focus of the operation, the installation of the submarine power cable systems was completed by NKT Victoria. The company will install the remaining turbines and continue testing, commissioning, and energizing Hornsea 2.

NKT has extensive experience in connecting offshore wind parks to the U.K. mainland including commissioned projects such as Hornsea 1, Moray East and the Walney Extension. Currently, NKT is involved in ongoing offshore wind projects such as the Dogger Bank offshore wind farm, which will be the first offshore wind farm in the U.K. to be connected to shore with a HVDC power cable link.

Last modified on June 2, 2022

6/2/2022 -

Japan’s Furukawa Electric has won a contract from the National Grid Corporation of the Philippines to deliver cable for a subsea power transmission project.

A press release said that the order is worth approximately €33 million. Furukawa Electric will supply 230 kV AC XLPE-insulated 1600 mm2 triple-core submarine cable— which it notes is the world’s-largest conductor size class submarine cable—and cable temperature and load monitoring system. Delivery and completion of the cable system are scheduled for 2023.

The power transmission project will connect the Cebu Substation and Lapulapu Substation in Visayas. The new submarine power transmission will reinforce power transmission capacity and maintain the continuous transmission of power towards the major load centers in Mandaue and Mactan even during an N-1 contingency condition.

Last modified on June 2, 2022

6/2/2022 -

The Prysmian Group will partner with Telstra, Australia’s largest telecom company, to build a new intercapital dual fiber path network in the country, a project that will require up to 20,000 km of optical fiber terrestrial cable.

A press release said that the national fiber network project, a multi-year project, will see Telstra build a new “state-of-the-art inter-city dual fiber path” to boost inter-capital capacity, as well as capacity for regional areas.

Prysmian and Telstra InfraCo undertook the development of a leading-edge optical cable system, leveraging Prysmian’s local R&D Lab. The Group invested to develop the next generation of high-strength, low-loss optical cable that has a highly ruggedized design, made for direct ploughing enabling long-distance deployment in harsh local conditions. The state-of-the-art cable design is combined with Prysmian’s BendBright® G.657.A2 Low Loss fiber technology. The cable has been developed to Australia’s unique environmental conditions and will be designed and manufactured locally at Prysmian’s factory on Sydney’s Northern Beaches.

Prysmian will support this project through local production of the optical cables in Dee Why, Sydney, which will boost jobs and investment in local high-tech manufacturing. The Group is investing to upgrade the plant’s capacity and capability. The deployment includes up to 20,000 kms of dual high strength optical cables combined with upgrade of the network within the Metro cities.

 “There is an ever-growing demand for greater fiber capacity, enabling massive bandwidth and ultrafast data rates with lower latency,” said Philippe Vanhille, executive vice president of the Telecom Division at Prysmian Group.

Last modified on June 2, 2022

6/2/2022 -

U.S.-based Clearfield, which specializes in fiber management and connectivity platforms for communication service providers, has entered into a definitive agreement to acquire Finnish company Nestor Cables, a leading developer and manufacturer of fiber optic cable solutions.

A press release said that the pending acquisition follows a long-standing, synergistic relationship between Clearfield and Nestor, who have worked together for over a decade. Founded in 2007 in Oulu, Finland, Nestor’s product portfolio includes fiber optic cables, connectivity accessories for fiber optic networks and instrumentation, and the Nestor Optimus product family for microduct networks. Nestor offers complete solutions for fiber optic networks, including FTTH and FTTP.

Nestor has a strong market position in Finland as a supplier of optical fiber cabling. The company also exports many of its products to the European continent, accounting for approximately 30% of its annual revenues. In 2021, Nestor generated EUR €31.7 million in revenue under Finnish Accounting Standards

Nestor operates two production facilities and has customers in more than 50 countries. Since 2012, Nestor has supplied fiber optic cables for Clearfield. The strategic acquisition will enable Clearfield to vertically integrate the supply of its fiber optic cables to meet future customer demand. It also makes it possible for Clearfield to leverage Nestor’s deep technical expertise.

The deal will also enable Clearfield to extend the available supply of FieldShield fiber into the North American market. Clearfield expects to open optical fiber production in its Mexico facility and begin production of optical cable in North America in early calendar year 2023.

Last modified on June 2, 2022

5/4/2022 -

 Prysmian Group wins contract for Alaskan submarine fiber optic cable link project

The Prysmian Group reports that it has been awarded a contract from Alaska Power & Telephone Company (AP&T) to supply, install and test two submarine fiber optic cable links in southeast Alaska.

A press release said that the SEALink project, valued at nearly $20 million, is directed by AP&T’s subsidiary, AP&T Wireless (APTW). The goal is to improve

communications in southeast Alaska, bringing broadband to rural areas that are currently unserved. The SEALink project calls for a 214-mile submarine fiber optic cable from Alaska’s capital in Juneau to the Prince of Wales Island.

Under the terms of the turnkey contract, Prysmian will provide a 323-km MINISUB brand cable with 36 G.652.D FO. The cable will be produced at Prysmian’s Nordenham, Germany plant, one of the group’s three centers of excellence for submarine cable production. Delivery is scheduled for the third quarter of 2022, with provisional acceptance by end of 2022.The project is being managed by Projects BU.

“This is the second project with AP&T after the successful installation of the Lynn Channel Project in 2016,” said Hakan Ozmen, EVP Projects BU, Prysmian Group. “We are excited to be helping AP&T support the digital transition in these remote areas of Alaska.”

The project will bring high-speed broadband to the residents of Kasaan and Coffman Cove on Prince of Wales Island for the first time. It was made possible by a grant from the U.S. government’s Rural Utility Services. “We are honored to be entrusted with this prestigious contract by AP&T which underscores the trust and credibility our customers have for our products and capabilities on a worldwide basis,” said Ashutosh Bhargava, Global Business director Subsea Telecom of the Prysmian Group.

Last modified on May 4, 2022

5/4/2022 -

Rise Light & Power (Rise) and Delaware River Partners LLC (DRP) announced that they plan to work together to develop a submarine cable manufacturing facility in New Jersey “to attract an offshore cable manufacturer that would ultimately construct and operate the facility.”

A press release said that as part of its Outerbridge Renewable Connector project, “Rise is preparing to invest millions to develop a shovel-ready site for a submarine cable manufacturing facility at DRP-owned Repauno Port & Rail Terminal in Greenwich Township.” The proposed submarine cable manufacturing facility will have a footprint of approximately 30 acres, along with dock access. Upon approval of the Outerbridge Renewable Connector project, pending BPU, Rise and DRP will commence development and permitting work to make the site shovel-ready. The two companies will develop the site to be shovel-ready and collaborate to attract manufacturers for two types of subsea cables required for offshore wind farms. First are inter-array cables that connect turbines within the offshore wind farm to an offshore substation, and the second are export cables that connect the offshore substation to the onshore grid.

“This opportunity will bolster New Jersey’s leadership in offshore wind with a major investment to create good-paying jobs and become a national supply chain leader,” says Clint Plummer, CEO of Rise Light & Power. “The Outerbridge Renewable Connector will revitalize and repurpose infrastructure to meet New Jersey’s bold clean energy goals. We are excited about this partnership with Delaware River Partners.”

“We are proud to enter into a partnership with Rise Light & Power to develop New Jersey’s first submarine cable manufacturing facility,” commented Hank Alexander, DRP’s CEO. “The Repauno Port & Rail Terminal is an ideal location for this project. Conveniently situated along the Delaware River, we are accessible and fully capable of meeting the offshore wind industry’s needs.”

Of note, the Prysmian Group recently announced that it has signed a contract with the Commercial Development Company (CDC) to purchase a site in Brayton Point in Somerset, Massachusetts, which pending final approvals will be the site of a new plant to manufacture submarine power cable, an initiative that will cost an estimated $200 million. A press release said that the deal is subject to securing state construction permits as well as confirmation of the official awarding of cable contracts for the Commonwealth Wind and Park Wind City offshore wind projects.

 

Last modified on May 4, 2022

5/4/2022 -

Orient Cable has been awarded the Hollandse Kust West Beta export cable contract by TenneT, in consortium with Boskalis.

A press release said that the contract calls for the supply and installation of two 65-km-long export cables that will connect the planned Hollandse Kust West Beta 700 MW offshore wind farm to TenneT’s onshore grid in the Netherlands. The company will also supply a nine-km 66kV interconnector cable between the Hollandse Kust West Alpha and Hollandse Kust West Beta offshore substations.

Orient Cable is working with partner Boskalis, which will install the high-voltage cable system. The two 220kV AC cable circuits will come ashore near the existing onshore high-voltage substation at Wijk aan Zee, the Netherlands. The value of this contract was described as “sizable.”

Orient Cable will design, engineer, manufacture, test and transport the 220 kV XLPE-insulated export cables and associated accessories termination works. The subsea cables will be manufactured at Orient Cable’s plant in Ningbo, China, which it notes is the world’s largest cable manufacturing facility for the high and extra-high voltage subsea cables.

The Hollandse Kust West Beta offshore windfarm is expected to enter service in 2025. The project is a part of the Dutch national roadmap to achieve a 49% reduction in carbon emissions by 2030.With this project and through its client TenneT, Orient Cable is supporting the decarbonizing by making renewable energy available in the Netherlands.

Last modified on May 4, 2022

5/4/2022 -

NKT has finalized the repair of the 285 kV HVDC power cable system Kontiskan 2 that connects the power grids of Sweden and Denmark.

A press release said that NKT was awarded the repair contract after the Kontiskan 2 interconnector—operated by Svenska Kraftnät and Energinet—suffered a fault due to external impact at the end of January 2022. Roughly eight weeks after the fault occurred, the 285 kV mass impregnated (MI) HVDC power cable system was back in full operation. The actual repair operation took only 12 days. 

NKT performed the initial fault finding from shore identifying that the damage was located offshore. The damaged cable section was located 33 km from the converter station in Billdal, Sweden, after further pinpointing with a third-party vessel. NKT completed the repair operation within only 12 days after the mobilization of a third-party repair vessel. Following the operation, NKT buried the power cable at safe water depth to mitigate the risk of external impact.

 The Kontiskan 2 was energized shortly after the repair bringing the power cable connection back in full operation. The interconnector was installed in 1988 as an addition to the Kontiskan 1 from 1969 to support the exchange of energy between the Nordic countries by connecting the national power grids in Denmark and Sweden.

“Once again, we demonstrated that we are among the fastest companies in the market when it comes to offshore repairs,” the release said.

Last modified on May 4, 2022

5/4/2022 -

Wind, a Dutch subsea cable specialist, has signed a long-term cooperation agreement with Waterson Terminals to establish a new cable storage yard in Rhode Island.

A press release said that the cable storage yard, to be located at ProvPort in Providence, is expected to be fully operational by the beginning of the third quarter of this year. It added that there was also the possibility of expanding capacity into other facilities of Waterson Terminals as the business grows and more space is required. The Providence yard will provide all cable and accessories storage and handling, while the project management will be carried out from Wind’s headquarters in Alkmaar in the Netherlands.

“Waterson Terminal Services is thrilled to partner with Wind as we work to provide a high level of port logistics and stevedoring service to the US offshore wind supply chain,” said Waterson Terminal Services general manager Chris Waterson.

Wind’s clients include Prysmian, which chose it for the transport, handling and temporary storage of a ±150 km array cable for the Hollandse Kust Zuid Offshore Wind Farm.

Last modified on May 4, 2022

5/4/2022 -

U.K. metals tycoon Sanjeev Gupta has secured $125 million in new financing for Liberty Steel, a manufacturer of steel wire rod in the U.S.

In an article in The Wall Street Journal, Liberty Steel USA reported that it has been given funding from Eclipse Business Capital, a U.S. lender. It replaces an existing loan with Wells Fargo. The deal provides financial relief to a part of Gupta’s global empire amid a wider restructuring following the collapse of specialty lender Greensill Capital. Terms of the loan were not released, but the article described Eclipse as a Chicago-based lender to midsize companies.

Gupta owns Liberty Steel USA through his GFG Alliance group of companies, which have more than 200 manufacturing assets in 12 countries. In the U.S., Liberty Steel manufactures wire rod and has operations in states including Illinois and South Carolina. Those include the Georgetown mill that Liberty purchased in a shuttered state from ArcelorMittal in December 2017, and reopened seven months later.

The prospects of GFG’s steel operations have been at risk for months following the unraveling last year of specialty finance firm Greensill Capital. Greensill and GFG were closely intertwined, with Greensill supplying the Gupta family’s steel, aluminum and energy businesses with their main source of funding.

Last modified on May 4, 2022

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